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Vital scanner

A compact ECG device with two electrodes instead of three, a sampling rate of 1,067 Hz and 0.7 µA standby current.

CustomerInfarct-Protect AG, Germany
ScopeCircuit design · Firmware · Digital filtering · Enclosure & SLA 3D printing
Topics
  • Electronics
  • Prototyping
The Akrodyn circuit board of the vital scanner with electrode cable and snap electrodes
Starting point

The problem

A compact ECG device was to be developed with only 2 instead of 3 electrodes and a very high sampling rate of 1,067 Hz.

For algorithmic evaluation, the signals had to stay as undistorted as possible.

Solution

Our approach

  1. A device with dual-use USB-C: for charging, but also for the electrode cable. The connector is protected against breakdown from a defibrillator.

  2. Clever digital filters for noise suppression, so the signals reach the algorithms undistorted.

  3. A powerful and extremely low-power microcontroller lets the data be transmitted in real time. Standby current draw is just 0.7 µA.

  4. The first 20 devices were made by SLA 3D printing, to gather market feedback as quickly as possible.

Result

What came out of it

  • The customer's unit cost is 92% lower than the ECG device used previously.

  • The data is also higher-resolution and therefore better suited to algorithmic analysis.

  • A person's state of health becomes visible within seconds.

  • An ECG trace recorded by the device, showing three consecutive heartbeats
  • A printout of a clinical 12-lead ECG used as the reference measurement
  • Vitalscanner housing next to six populated PCBs from the first prototype series
  • Vitalscanner housing next to twelve PCBs from an expanded production run
Follow-up development

PPG sensor: vital signs from the fingertip

As a follow-up development, a high-resolution PPG sensor was built in the familiar clip form of common SpO2 devices. Measurement is contactless at the fingertip - no electrode patches, no prior knowledge required. The internals are a complete new development with a multi-colour high-resolution light sensor that delivers substantially more signal detail than off-the-shelf pulse oximeters.

Data quality correlates at around 80% with ECG for vital measurement. Because the measurement takes place at the finger arteries, cardiovascular state can also be made visible. Since every PPG profile is individual, the sensor could additionally serve as a biometric identifier.

The overarching research question: can the health status of all participating employees in a company be captured quickly and simply - as a genuine benefit for the individual and at the same time as a tool to reduce sick leave?

  • PPG sensor open: view of the PCB with Bluetooth module, microcontroller and multi-colour light sensor
  • PPG sensor on a finger with active green measurement LEDs, closed housing in SpO2 clip design
Customer

Infarct-Protect AG, Germany

Infarct-Protect is on a mission to make states of health visible. To detect elevated health risks early - caused by stress among other things - the customer needed a sensor device.

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